See production live.
Know which reactors are Active, Idle or Cleaning, and follow the current step of every batch.
Explore the live viewFor the people who run batch-process plantsKnow what is running.
Know what is running.
Make every shift count.
Connect your plant’s daily work with a clearer view of production. Follow every reactor, understand lost time and turn batch records into better decisions.
Live reactor statusStep-by-step batch timingReviewed OEE
Start with your team’s entries. No DCS integration is needed.
Connected production. Clearer decisions.Bring your whole shift
Bring your whole shift
into focus.
A shared record for the people who run the plant, resolve delays and review performance.
Find where time went.
Keep recorded delay reasons beside step timings. Compare actual batch time with your published standards.
Explore batch performanceReview one shared record.
Bring approved operating records, OEE and correction history into the same production conversation.
See the workflowSee the work as it happens
A clear picture of your whole shift.
Which reactor is running? What is it making? Select an activity below to look closer.
From the plant floor to the daily reviewLess chasing updates.
Less chasing updates.
More understanding the shift.
The operator knows what happened. The manager needs to see what needs attention. PlantPulsePro gives both a shared record to work from.
For operators
Start and finish steps, record material charges, and explain Idle, Cleaning and delays in the same workflow.
For plant managers
See current activity, open a batch’s step-by-step timeline, and compare actual time with its published standard.
For leadership
Review approved OEE, reactor performance and recurring losses without assembling another spreadsheet.
How it works
One flow, from the first step to the review.
Keep the detail your team needs. Make it easier to record, find and discuss.
Set the standard.
Define your reactors, products, process steps and BOMs. Save and publish the times your team will work against.
Record the work.
Operators start steps, record material charges and finish the batch. Idle and Cleaning stay part of the same reactor history.
Explain the hold-ups.
Capture the reason when work pauses or a step takes longer. Keep the explanation beside the time it relates to.
Make the review count.
Review approved records, compare batch performance and follow recurring delays back to the work behind them.
Go beyond “the batch ran late”See where the time went.
See where the time went.
Then ask a better question.
Open the Batch Card to see how long each step took. Compare recent batches, inspect recorded delay reasons and review a reactor’s month of Active, Idle and Cleaning time.
The timeline stays beside the numbers—so a performance review can lead back to a real activity, not another guess.
Walk through a batch with us
Built for batch manufacturing
Different products. Different reactors. Your standards.
Set up the modes, steps and BOMs that reflect how your plant actually runs.
Specialty chemicalsAgrochemicalsPharmaceuticalsPetrochemicalsBatch-process manufacturing
The right records, for the right people
Your plant records stay within your team’s access.
People see the companies, sites and plants assigned to them. Operators record the work; authorized reviewers approve it. The approval and correction history stays with the record.
Read the security details →A practical first step
Start with one plant. Build from there.
Bring your existing reactor, product and BOM information. Set up a small group, help the team get comfortable, then expand when you are ready.
1. Set your standards2. Bring your team in3. Review your first batches
FAQ
Clear answers for plant teams.
Do we need to connect our DCS first?
No. Your team can begin with structured entries. Direct DCS and historian integration is not part of the current product.
Can standards differ for each reactor and product?
Yes. Set different steps, batch times, Cleaning standards and BOMs for the reactor, product and Active mode you use.
How current is the reactor status?
It follows the latest recorded activity. Timers use saved server timestamps, so closing a browser does not stop the work.
Can we start with one plant?
Yes. Begin with a small set of reactors and products, get the workflow working for your team, then expand within your workspace limits.
Who can see or change our records?
Access follows each user's assigned role and plant scope. Entries go through the approval workflow before they contribute to approved reporting.
Is this a replacement for our ERP?
No. PlantPulsePro focuses on reactor activity, batch timing and production review. Your ERP and plant control systems keep their existing roles.
Watch the PlantPulsePro product film
Plant workflow review
Request a Plant DemoMake your next production review a clearer one.
Show us how your team records reactor time today. We will map the first practical plant setup with you.