PlantPulseProOEE + BCT optimization
Sign InBook a Plant Demo
For the people who run batch-process plants

Know what is running.
Understand what is slowing it down.

See every reactor, follow every batch and find where time went. PlantPulsePro brings your team’s production entries together, so the next shift update starts with answers.

Book a Plant DemoSee the product
Live reactor statusStep-by-step batch timingReviewed OEE

Start with your team’s entries. No DCS integration is needed.

Chemical process plant with reactor vessels, distillation columns and pipework
Built for the rhythm of batch production.Illustrative chemical plant · Daylight view
Reactor statusBatch timingDelay reasonsOEE review
See the work as it happens

A clear picture of your whole shift.

Which reactor is running? What is it making? Select an activity below to look closer.

Stainless-steel batch reactors, agitator drives and connected process pipework inside a chemical plant
Illustrative reactor hall
From the plant floor to the daily review

Less chasing updates.
More understanding the shift.

The operator knows what happened. The manager needs to see what needs attention. PlantPulsePro gives both a shared record to work from.

For operators

Start and finish steps, record material charges, and explain Idle, Cleaning and delays in the same workflow.

For plant managers

See current activity, open a batch’s step-by-step timeline, and compare actual time with its published standard.

For leadership

Review approved OEE, reactor performance and recurring losses without assembling another spreadsheet.

How it works

One flow, from the first step to the review.

Keep the detail your team needs. Make it easier to record, find and discuss.

01

Set the standard.

Define your reactors, products, process steps and BOMs. Save and publish the times your team will work against.

02

Record the work.

Operators start steps, record material charges and finish the batch. Idle and Cleaning stay part of the same reactor history.

03

Explain the hold-ups.

Capture the reason when work pauses or a step takes longer. Keep the explanation beside the time it relates to.

04

Make the review count.

Review approved records, compare batch performance and follow recurring delays back to the work behind them.

Go beyond “the batch ran late”

See where the time went.
Then ask a better question.

Open the Batch Card to see how long each step took. Compare recent batches, inspect recorded delay reasons and review a reactor’s month of Active, Idle and Cleaning time.

The timeline stays beside the numbers—so a performance review can lead back to a real activity, not another guess.

Walk through a batch with us
Chemical process plant and distillation columns lit for an evening production shift
Illustrative chemical plant · Evening shift
Built for batch manufacturing

Different products. Different reactors. Your standards.

Set up the modes, steps and BOMs that reflect how your plant actually runs.

Specialty chemicalsAgrochemicalsPharmaceuticalsPetrochemicalsBatch-process manufacturing
The right records, for the right people

Your plant records stay within your team’s access.

People see the companies, sites and plants assigned to them. Operators record the work; authorized reviewers approve it. The approval and correction history stays with the record.

Read the security details →
A practical first step

Start with one plant. Build from there.

Bring your existing reactor, product and BOM information. Set up a small group, help the team get comfortable, then expand when you are ready.

1. Set your standards2. Bring your team in3. Review your first batches
FAQ

Clear answers for plant teams.

Do we need to connect our DCS first?

No. Your team can begin with structured entries. Direct DCS and historian integration is not part of the current product.

Can standards differ for each reactor and product?

Yes. Set different steps, batch times, Cleaning standards and BOMs for the reactor, product and Active mode you use.

How current is the reactor status?

It follows the latest recorded activity. Timers use saved server timestamps, so closing a browser does not stop the work.

Can we start with one plant?

Yes. Begin with a small set of reactors and products, get the workflow working for your team, then expand within your workspace limits.

Who can see or change our records?

Access follows each user's assigned role and plant scope. Entries go through the approval workflow before they contribute to approved reporting.

Is this a replacement for our ERP?

No. PlantPulsePro focuses on reactor activity, batch timing and production review. Your ERP and plant control systems keep their existing roles.

Plant workflow review

Make your next production review a clearer one.

Show us how your team records reactor time today. We will map the first practical plant setup with you.

Request a Plant Demo